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Plant & OT assessment
We meet plant operations and IT/OT teams. We map data flows, control systems, and the integration points without touching live equipment.
Engineering that connects the plant floor to the cloud, and the cloud back to the floor.
We build the IoT pipelines, MES integrations, and supply-chain systems that modern manufacturing runs on, without abandoning the equipment your plant has relied on for twenty years.
What we do in manufacturing.
In manufacturing, digital plans meet physical reality, and most of them don’t survive contact with the plant floor. We build the IoT, MES, and supply-chain systems that bridge the gap, with respect for OT environments and the engineers who run them. We work with PLCs, SCADA, OPC UA, MES, and the eight ERPs that show up across a typical manufacturing client.
Where it helps most
Mid-market discrete manufacturers
$100M–$2B revenue manufacturers with 3–20 plants modernizing operations.
Process industries
Food and beverage, chemicals, and pharma, where batch records and quality control are core engineering problems.
Supply chain visibility
Multi-tier supply chain visibility, tracking, and predictive analytics.
Industrial software companies
Companies building software for manufacturers: MES, QMS, OEE, and predictive maintenance.
What we deliver.
Each item below is a concrete deliverable that we scope, build, and stay accountable for.
OT/IT integration
OPC UA, MQTT, PLC integration, edge gateways. Real-time data from the floor without disturbing operations.
Predictive maintenance
Sensor-driven predictive models, anomaly detection, and the eval discipline to keep them honest.
OEE & analytics
Overall Equipment Effectiveness dashboards, downtime analysis, and Andon-style real-time displays.
MES integration
Wonderware, Rockwell, Siemens MES, and custom MES platforms. Clean integration to ERP and quality systems.
Supply chain platforms
Multi-tier visibility, supplier portals, traceability (FSMA, DSCSA), and demand sensing.
OT security
IEC 62443-aligned engineering, network segmentation, and the controls OT auditors look for.
How an engagement runs.
Five phases, each with outcomes we can measure.
Why work with us.
OT-aware engineering
Our engineers respect operational technology. We don’t push patches at 2pm on a Tuesday during peak production.
Respect for the plant floor
We’ve walked plants in steel-toed boots. We design for the technician on the floor, not just the dashboard in the boardroom.
Pragmatic on legacy
Equipment from 1995 is still running production. We integrate with it without judgment.
Frequently asked questions.
Still unsure? A 30-minute call with a tech lead answers the rest.
Ask us directlyDo you do PLC programming?
No. That’s controls engineering, and we partner with controls engineers for it. We integrate with the PLCs and SCADA systems your team owns.
What about Industry 4.0 / Smart Factory?
Those are marketing terms. We work on what sits underneath them: IoT data ingestion, MES integration, predictive analytics, and digital thread initiatives.
Can you handle FSMA / DSCSA traceability?
Yes. We’ve built food traceability and pharmaceutical track-and-trace platforms aligned with FSMA 204 and DSCSA requirements.
Do you do digital twin?
Where it’s the right answer. Most clients benefit more from better real-time data and analytics than from a digital twin. We’ll be honest about the trade-off.
What about ERP integration?
Yes: SAP, Oracle, NetSuite, Microsoft Dynamics, Infor, and Epicor. We’ve built two-way integrations with most of them.
Let’s talk about your project.
Tell us about your team, your stack and the problem you want solved. We’ll come back with how we would approach it.
Response time
Within one business day
Prefer a call?
Headquarters
Charlotte, North Carolina
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