OT/IT integration
OPC UA, MQTT, PLC integration, edge gateways. Real-time data from the floor without disturbing operations.
Industries / Manufacturing
Engineering that connects the floor to the cloud — and the cloud back to the floor.
We build the IoT pipelines, MES integrations, and supply-chain systems that make modern manufacturing actually modern — without abandoning the equipment your plant has run on for twenty years.
13
Manufacturing engagements
4.7B
Sensor events ingested per day (peak)
18%
Median OEE improvement
0
Plant-floor outages caused by us
What it is
The work, plainly described.
Manufacturing is the industry where physical reality meets digital ambition — and most digital ambitions don't survive contact with the plant floor. We build the IoT, MES, and supply-chain systems that bridge the gap, with respect for the OT environments and the engineers who run them. PLCs, SCADA, OPC UA, MES, and the eight ERPs that show up across a typical manufacturing client.
Where it fits
- Mid-market discrete manufacturers$100M-$2B revenue manufacturers with 3-20 plants modernizing operations.
- Process industriesFood & bev, chemicals, pharma — where batch records and quality control are first-class engineering problems.
- Supply chain visibilityMulti-tier supply chain visibility, tracking, and predictive analytics.
- Industrial software companiesCompanies building software for manufacturers — MES, QMS, OEE, predictive maintenance.
Capabilities
What we'll actually do.
Each of these is a deliverable category, not a buzzword bullet. We scope, build, and stay accountable for each one.
Predictive maintenance
Sensor-driven predictive models, anomaly detection, and the eval discipline to keep them honest.
OEE & analytics
Overall Equipment Effectiveness dashboards, downtime analysis, and the Andon-style real-time displays.
MES integration
Wonderware, Rockwell, Siemens MES, and custom MES platforms. Clean integration to ERP and quality systems.
Supply chain platforms
Multi-tier visibility, supplier portals, traceability (FSMA, DSCSA), and demand sensing.
OT security
IEC 62443-aligned engineering, network segmentation, and the controls OT auditors look for.
Process
How an engagement actually runs.
No mystery, no shifting goalposts. Five phases with measurable outcomes per phase.
Plant & OT assessment
We meet plant operations and IT/OT teams. We map data flows, control systems, and the integration points without touching live equipment.
Edge & cloud foundation
Edge gateways, ingestion pipelines, and the cloud foundation. Tested in a sandbox before any plant integration.
Pilot plant rollout
One plant first. We prove the value, fix the surprises, and codify the rollout playbook.
Multi-plant rollout
Plant-by-plant with localized adaptation. Each plant has its quirks; we adapt without breaking the platform pattern.
Sustained operation
24×7 monitoring of data pipelines, with on-call coverage that respects plant operational tempo.
Why us
Three things you should know.
OT-aware engineering
Our engineers respect operational technology. We don't push patches at 2pm on a Tuesday during peak production.
Plant-floor empathy
We've walked plants in steel-toes. We design for the technician on the floor, not just the dashboard in the boardroom.
Pragmatic on legacy
Equipment from 1995 is still running production. We integrate with it without judgment.
Frequently asked
The questions everyone asks.
Do you do PLC programming?
No — that's controls engineering and we partner with controls engineers for that work. We integrate with the PLCs and SCADA systems your team owns.
What about Industry 4.0 / Smart Factory?
These are marketing terms; we work in the underlying realities — IoT data ingestion, MES integration, predictive analytics, and digital thread initiatives.
Can you handle FSMA / DSCSA traceability?
Yes — we've built food traceability and pharmaceutical track-and-trace platforms aligned with FSMA 204 and DSCSA requirements.
Do you do digital twin?
Where it's the right answer. Most clients benefit more from better real-time data and analytics than from a digital twin. We'll be honest about the trade-off.
What about ERP integration?
Yes — SAP, Oracle, NetSuite, Microsoft Dynamics, Infor, Epicor. We've done bidirectional integration to most of them.